The Department of economy and information technology of Zhejiang Province recently announced the list of new smart manufacturing pilots of industrial clusters (regions) in 2021. The new smart manufacturing pilot of Yongjia pump and valve industrial cluster was successfully shortlisted and ushered in a new opportunity for development.
The reporter learned from Wenzhou Economic and Information Technology Bureau a few days ago that according to the 2021 work plan for the transformation and upgrading of Wenzhou pump and valve industry, Wenzhou should benchmark the world's leading enterprises such as Emerson and KITZ in the United States and pump and valve industry clusters in Shanghai and Suzhou, take intelligent control, energy conservation and environmental protection as the main direction, and focus on cultivating excellence and strengthening, recruiting large and introducing new ones, so as to form a leading, complete supporting and open cooperation promotion model, Build a development pattern focusing on Yongjia and coordinated promotion of Longwan, Ruian and southern Zhejiang industrial clusters, and build a national innovative design and manufacturing base for important system process equipment.
In 2021, strive to achieve a total industrial output value of more than 60 billion yuan and a total industrial output value of more than 30 billion yuan, with a year-on-year increase of more than 10%; The average tax revenue per mu of Enterprises above Designated Size reaches 300000 yuan / mu, and the average added value per mu reaches 1.5 million yuan / mu.
Accelerating intelligent transformation and tackling "neck sticking" technology
"Intelligent transformation is the consensus reached by our management team." As early as 2018, Huang Weining, general manager of Kaiquan group, realized the importance of intelligent transformation and upgrading to pump and valve enterprises. "If we follow the traditional production mode of small batch, multi variety and customization in the pump and valve industry, it is difficult to adapt to the changing market demand. Transformation and upgrading is a thing we must do."
In the process of continuously promoting the enterprise from "manufacturing" to "intelligent manufacturing", Kaiquan group eliminated all the original equipment, spent 100 million yuan to purchase new equipment, and built intelligent systems such as PDM, ERP and MES to realize the whole process closed-loop management and business cooperation of R & D, planning, production, logistics and service. The enterprise has more than 300 employees, but now it has been reduced to more than 170. The operating cost has been reduced by 30%, the production cycle has been shortened by 40%, and the production capacity has been doubled.
The highly intelligent production mode has not only enabled pump and valve enterprises such as Kaiquan group to smoothly survive the impact of the epidemic, but also ushered in a turnaround in the development of the whole Wenzhou pump and valve industry. In 2020, Wenzhou pump and valve industry aimed at high-end and sophisticated fields and achieved prosperity against the market through "wisdom". Last year, the annual output value reached 53.5 billion yuan, and the production and sales increased by 5% and 6.2% respectively year-on-year. The growth rate ranked among the top five traditional pillar industries.
According to the work plan, this year, Wenzhou will continue to accelerate the digital improvement in the fields of design and R & D, production and manufacturing, quality management and so on. In 2021, we will launch five key "neck" technologies in the pump and valve industry, implement more than 100 technical transformation projects in the pump and valve industry, add more than 80 industrial robot applications, build three digital workshops, and initially form several closed-loop pilot projects from design and R & D to product services in the pump and valve industry chain.
Promote cluster development and continuously strengthen and supplement the chain
In order to establish a pump and valve exhibition center that meets the needs of the international and domestic markets and attract the gathering of innovative elements such as high-end technology and talents, Wenzhou recently decided to build a pump and valve international exhibition and trading center to inject new vitality into the development of the pump and valve industry.
As a strong chain and supplementary chain project integrating the pump and valve industry into the new pattern of "double cycle" development, the project has a total investment of 1.44 billion yuan. On the sales side, it is planned to build a 200000 square meter exhibition center and supporting facilities, hold more than two international professional fairs every year, and create an open platform for "buying the world and selling the world"; On the R & D side, it is planned to build 80000 square meters of mass entrepreneurship space, settle in the national pump and valve Standardization Committee, and settle in more than 10 high-level R & D teams such as Zhejiang University and Lanzhou University of technology, so as to provide support for industrial science and technology empowerment and overall leap forward.
Strong chain and complementary chain projects such as pump and valve international exhibition and trading center are very important to promote the cluster development of pump and valve industry. In order to further expand the popularity and influence of Wenzhou pump and valve industry, this year, Wenzhou will build a number of industrial platforms, introduce and cultivate a number of chain main enterprises and develop a number of supporting industries.
According to the industrial positioning and industrial development requirements, adhering to the concept of win-win cooperation, aiming at international cutting-edge technologies, high-end colleges and leading enterprises, freeing up space for land and energy use, and accurately and efficiently introducing major projects that meet the industrial orientation, have good market prospects and have a strong driving force for the development and promotion of pump and valve manufacturing industry. Promote the development of pump and valve enterprises in the direction of collectivization, large-scale, high-tech and high added value, and accelerate the adjustment of pump and valve enterprise echelon through enterprise reorganization, M & A and brand alliance. Guide small and medium-sized enterprises to make full use of their respective advantages, carry out technical cooperation, expand capacity and capital, establish enterprise groups, form more chain main enterprises, and speed up specialization and refinement.
Improve service level and strengthen talent support
At the beginning of this year, at the centralized procurement bidding meeting of Sinopec in 2021, 12 enterprises including Yongjia Chaoda, Bethel, Baoyi and Lixin gained a lot and won the order of Sinopec's output value of more than 1 billion yuan at one fell swoop.
Prior to this, Wenzhou pump and valve enterprises have been facing the problem that the product type test can not meet the caliber and pressure of Sinopec. In order to help enterprises overcome technical difficulties, Wenzhou Institute of system, process and equipment science dispatched 13 senior engineers and 12 master's students and other technical backbones to form a support group, which continued to work overtime for more than a month to help enterprises design product structure and repeated inspection and test according to the type test requirements of Sinopec, and provide type test and tracking services in time, so that they can successfully obtain the cooperation qualification of Sinopec.
It is relying on the continuous improvement of the public innovation service system that many pump and valve enterprises in Wenzhou can successfully open the door to the fields of military industry, nuclear power, environmental protection and supercritical thermal power units. This year, Wenzhou will continue to further improve the service level of pump and valve industry by empowering and improving the service platform, focusing on cultivating shared manufacturing and strengthening the support of professionals.
Create a number of provincial enterprise research institutes and national and provincial enterprise technology centers, and establish innovative service platforms such as pump and valve manufacturing innovation center and industrial technology alliance; Promote the construction of Yongjia system process equipment provincial industrial innovation service complex, and deepen 5g + application services; Give full play to the platform advantages of Wenzhou pump and valve Engineering Research Institute of Lanzhou University of technology and national pump and valve quality inspection center, and explore the construction of data monitoring platform for key pump and valve enterprises based on data such as output value, employment, orders and per mu benefits.
